Hyperchip

ABSTRACT

Hyperchip structures and methods of fabricating hyperchips are described. In an example, an integrated circuit assembly includes a first integrated circuit chip having a device side opposite a backside. The device side includes a plurality of transistor devices and a plurality of device side contact points. The backside includes a plurality of backside contacts. A second integrated circuit chip includes a device side having a plurality of device contact points thereon. The second integrated circuit chip is on the first integrated circuit chip in a device side to device side configuration. Ones of the plurality of device contact points of the second integrated circuit chip are coupled to ones of the plurality of device contact points of the first integrated circuit chip. The second integrated circuit chip is smaller than the first integrated circuit chip from a plan view perspective.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No.62/440,275, entitled “HYPERCHIP,” filed on Dec. 29, 2016, the entirecontents of which are hereby incorporated by reference herein.

TECHNICAL FIELD

Embodiments of the disclosure are in the field of integrated circuitassembly and, in particular, hyperchip structures and methods offabricating hyperchips.

BACKGROUND

Modern packaging techniques often call for maximizing the number ofdie-to-die connections. Traditional solutions to this challenge arecategorized as 2.5D solutions, utilizing a silicon interposer andthrough silicon vias (TSVs) to connect die using interconnects with adensity and speed typical for integrated circuits in a minimalfootprint. The result is increasingly complex layouts and manufacturingtechniques that depress yield rates.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a cross-sectional side view of an embodiment of anintegrated circuit assembly.

FIG. 2 illustrates a top side plan view of the assembly of FIG. 1through line 2-2′, in accordance with an embodiment of the presentdisclosure.

FIG. 3 illustrates a cross-sectional side view of an integrated circuitdie that is to serve as an active interposer for an integrated circuitdevice assembly with the interposer at a point in a manufacturingprocess that includes formation of through silicon vias (TSVs) through aportion of the substrate of the die, in accordance with an embodiment ofthe present disclosure.

FIG. 4 illustrates a portion of the integrated circuit die of FIG. 3prior to formation of TSVs therein and shows a via opening formed in thedie for a TSV, in accordance with an embodiment of the presentdisclosure.

FIG. 5 illustrates the structure of FIG. 4 following passivation of avia opening, in accordance with an embodiment of the present disclosure.

FIG. 6 illustrates the structure of FIG. 5 following deposition of anelectrically conductive material in the via opening, in accordance withan embodiment of the present disclosure.

FIG. 7 illustrates the structure of FIG. 6 following confinement of anelectrically conductive material to the via opening, in accordance withan embodiment of the present disclosure.

FIG. 8 illustrates the structure of FIG. 7 following removal of thedielectric material from a top surface of the structure, in accordancewith an embodiment of the present disclosure.

FIG. 9 illustrates the structure of FIG. 8 following formation ofadditional metal layers on the top surface of the structure resulting inthe structure described with reference to FIG. 3, in accordance with anembodiment of the present disclosure.

FIG. 10 illustrates the integrated circuit die of FIG. 3 followingattachment of two integrated circuit dies thereto in a face-to-faceconfiguration, in accordance with an embodiment of the presentdisclosure.

FIG. 11 illustrates the structure of FIG. 10 following thinning of thesubstrate of an integrated circuit die to expose through the siliconvias on a backside of the die, in accordance with an embodiment of thepresent disclosure.

FIG. 12 illustrates an embodiment of a microbump pattern that is, forexample, a pattern suitable for the microbumps of an integrated circuitdie or microbumps of the dies, in accordance with an embodiment of thepresent disclosure.

FIG. 13 illustrates another embodiment of a microbump pattern, inaccordance with another embodiment of the present disclosure.

FIG. 14 illustrates a computing device, in accordance with an embodimentof the present disclosure.

DESCRIPTION OF THE EMBODIMENTS

Hyperchip structures and methods of fabricating hyperchips aredescribed. In the following description, numerous specific details areset forth, such as specific integration and material regimes, in orderto provide a thorough understanding of embodiments of the presentdisclosure. It will be apparent to one skilled in the art thatembodiments of the present disclosure may be practiced without thesespecific details. In other instances, well-known features, such asintegrated circuit design layouts, are not described in detail in orderto not unnecessarily obscure embodiments of the present disclosure.Furthermore, it is to be appreciated that the various embodiments shownin the Figures are illustrative representations and are not necessarilydrawn to scale.

The following detailed description is merely illustrative in nature andis not intended to limit the embodiments of the subject matter or theapplication and uses of such embodiments. As used herein, the word“exemplary” means “serving as an example, instance, or illustration.”Any implementation described herein as exemplary is not necessarily tobe construed as preferred or advantageous over other implementations.Furthermore, there is no intention to be bound by any expressed orimplied theory presented in the preceding technical field, background,brief summary or the following detailed description.

This specification includes references to “one embodiment” or “anembodiment.” The appearances of the phrases “in one embodiment” or “inan embodiment” do not necessarily refer to the same embodiment.Particular features, structures, or characteristics may be combined inany suitable manner consistent with this disclosure.

Terminology. The following paragraphs provide definitions or context forterms found in this disclosure (including the appended claims):

“Comprising.” This term is open-ended. As used in the appended claims,this term does not foreclose additional structure or operations.

“Configured To.” Various units or components may be described or claimedas “configured to” perform a task or tasks. In such contexts,“configured to” is used to connote structure by indicating that theunits or components include structure that performs those task or tasksduring operation. As such, the unit or component can be said to beconfigured to perform the task even when the specified unit or componentis not currently operational (e.g., is not on or active). Reciting thata unit or circuit or component is “configured to” perform one or moretasks is expressly intended not to invoke 35 U.S.C. § 112, sixthparagraph, for that unit or component.

“First,” “Second,” etc. As used herein, these terms are used as labelsfor nouns that they precede, and do not imply any type of ordering(e.g., spatial, temporal, logical, etc.).

“Coupled”—The following description refers to elements or nodes orfeatures being “coupled” together. As used herein, unless expresslystated otherwise, “coupled” means that one element or node or feature isdirectly or indirectly joined to (or directly or indirectly communicateswith) another element or node or feature, and not necessarilymechanically.

In addition, certain terminology may also be used in the followingdescription for the purpose of reference only, and thus are not intendedto be limiting. For example, terms such as “upper”, “lower”, “above”,and “below” refer to directions in the drawings to which reference ismade. Terms such as “front”, “back”, “rear”, “side”, “outboard”, and“inboard” describe the orientation or location or both of portions ofthe component within a consistent but arbitrary frame of reference whichis made clear by reference to the text and the associated drawingsdescribing the component under discussion. Such terminology may includethe words specifically mentioned above, derivatives thereof, and wordsof similar import.

“Inhibit”—As used herein, inhibit is used to describe a reducing orminimizing effect. When a component or feature is described asinhibiting an action, motion, or condition it may completely prevent theresult or outcome or future state completely. Additionally, “inhibit”can also refer to a reduction or lessening of the outcome, performance,or effect which might otherwise occur. Accordingly, when a component,element, or feature is referred to as inhibiting a result or state, itneed not completely prevent or eliminate the result or state.

In accordance with one or more embodiments of the present disclosure, anintegrated circuit assembly is described including a first integratedcircuit chip or die that may be characterized as an active interposersubstrate connected to one or more other die in a three-dimensionalstacked arrangement. In one embodiment, the first integrated circuit dieor active interposer die utilizes a technology operable for a low costinput/output (I/O) and analog circuits as well as memory circuits (e.g.,static random access memory (SRAM)) and power delivery. The one or moresecond integrated circuit chip or die, in one embodiment, utilizessimilar technology or, in another embodiment, scaled technologies forhigh performance such as to implement high performance processing cores,dense graphics, dense modems or other functions. Where multiple dies areconnected to the first integrated circuit die, the dies may be the sameor different (e.g., one die devoted to cores and another also devoted tocores or graphics or other functionality or functionalities). Thus, inone embodiment, the three-dimensional stacking arrangement allows therelatively more advanced technology to be used on the die(s) connectedto the active interposer die (the first integrated circuit die) andallows such die(s) to have a smaller footprint (e.g., smaller die) forhigher manufacturing yield. The integrated circuit assembly enablesheterogeneous integration of multiple circuit functions, such as centralprocessing units (CPUs), graphics, modems, memory, I/O, analog and powerdelivery circuits to use process technology optimized for the particularfunction.

In an embodiment, integration of a die or dies on an active interposerenables a smaller form factor (e.g., smaller package) for products thatvalue small packages and enables reconfiguration capability in the sensethat a die or dies on an active interposer die can be replaced withanother die including another die that performs a different function(s)and speeds the time to market for chip products. The integrated circuitassembly is applicable to various markets including from relativelysmall internet of things (IOT) applications to large serverapplications.

FIG. 1 illustrates a cross-sectional side view of an embodiment of anintegrated circuit assembly. Referring to FIG. 1, assembly 100 includesan integrated circuit die 110 that includes a plurality of transistordevices and may therefore characterized as an active interposer.Integrated circuit die 110 includes a device side 115 including a numberof transistor devices. In one embodiment, the semiconductor devicefabrication node for devices on integrated circuit die 110 is a 22 nm ora 14 nm, or smaller, technology node or some combination thereof. In oneembodiment, such technology node may be based on factors such as costand acceptable performance features. Thus, in one embodiment, deviceside 115 of die 110 includes circuit devices (e.g., transistor devices)and interconnects routing ones of the devices in the formation ofvarious circuits. In an embodiment, device contact points 125, such asmicrobumps, are on the device side 115 of die 110, as is depicted. In anembodiment, through silicon vias (TSVs) 118 are disposed through die 110from device side 115 to backside 120, as is depicted. Backside contacts119, such as solder bumps, operable to connect die 110 to a packagesubstrate 160, e.g., operable to electrically connect die 110 todie-side contacts of a package substrate, may be disposed on backside120 of die 110, as is also depicted.

Referring again to FIG. 1, in an embodiment, multiple dies are disposedon device side 115 of die 110. As an example, FIG. 1 shows die 130A anddie 130B each connected to die 110. Die 130A and die 130B may berespectively selected for a desired function or functions and mayindividually include high performance cores, dense graphics, densemodems or other specialized technologies or some combination thereof(e.g., cores, graphics, field programmable arrays (FPGAs), etc.). FIG. 1shows die 130A including a device side 135A and a backside 140A. Deviceside 135A representatively includes a number of transistor devices andcircuits selected for a particular function or functions of the die, andmicrobumps 145A connected to corresponding microbumps 125 of die 110.Similarly, die 130B includes a device side 135B and a backside 140B, thedevice side 130B including a number of transistor devices and circuitsselected for a particular function or functions, and microbumps 145Bconnected to microbumps 125 of die 110. As illustrated, die 130A and die130B are connected to die 110 in a device side to device side orface-to-face configuration. In one embodiment, microbumps 125 of die 110utilize a uniform bump pitch and bump pattern to promote both highdensity and uniform control of bump height to enable reliablebump-to-bump bonding. A representative pitch for the face-to-facebonding through microbumps with, for example, solder is on the order of50 microns or less such as a pitch of 30 microns to 50 microns topromote high density die-to-die connections. Such a tight pitch providesa large number of connections to provide a generally wide electrical busbetween die 130A and die 130B and die 110 and allows communicationbetween die 130A and die 130B through wide bus interconnects in die 110.Since die 110 is effectively an active interposer including transistordevices, the integrated circuit assembly allows, in one example, the useof transistor repeaters to assist signals routed between die 130A anddie 130B across the interposer.

As noted above, die 110 includes TSVs 118 that bring electricalconductivity to backside 120 of die 110. Die 110 includes solder bumps119 connected to TSVs 118. In one embodiment, solder bumps 119 have apitch on the order of 100 microns or less with such pitch selected forconnection to a package such as package substrate 160. As depicted,package substrate 160 may itself include contact points on a sideopposite to side connected to die 110 for connection of the package to,for example, a printed circuit board. FIG. 1 further illustratesassembly 100 including heat sink 170 disposed on a portion of the dieassembly, e.g., on backside 140A of die 130A and backside 140B of die130B. In an embodiment, package substrate 160 is an organic packagesubstrate. In another embodiment, package substrate 160 is a ceramicpackage substrate.

FIG. 2 illustrates a top side plan view of the assembly of FIG. 1through line 2-2′, in accordance with an embodiment of the presentdisclosure. In the embodiment shown, die 130A, die 130B, die 130C, die130D, die 130E, die 130F and die 130G are disposed and electricallyconnected to die 110 in a face-to-face bonding configuration. Theseven-die example of FIG. 2 is one example of multiple smaller diesbeing electrically connected to a larger die (e.g., an active interposerdie). In one representative example, die 110 has an area onto which dies130A-130G are mounted that is on the order of 100 mm2 to 1000 mm2. Inthis example, dies 130A-130G independently each have an area of 20 mm2to 200 mm2 (where dies 130A-130G may or may not each be of a similararea). It is to be appreciated that the number of dies that may beaccommodated on die 110 can vary depending at least in part on the sizeof the accommodated die(s). In the example of FIG. 2, there are sevendies (e.g., dies 130A-130G). In another embodiment, there may be more orfewer accommodated dies. In one embodiment, the use of dies 130A-130Gallows for heterogeneous integration of specialized die with suchspecialization incorporated in small form factors to produce anintegrated circuit assembly including multiple dies connected to anactive interposer in the form of die 110. It is to be appreciated thatsuch assemblies may be utilized in various market segments such aspersonal computing, internet of things (IOT) and server applications.The integrated circuit assembly allows integration of multiplefunctionalities including, but not limited to, logic memory and theintegration of power delivery including modulation and voltageregulation. Further, the assembly may allow for integration ofnon-silicon technologies such as sensors and optical I/Os into theassembly.

FIGS. 3-12 describe a method of forming an assembly such as theintegrated circuit assembly illustrated in FIG. 1 and FIG. 2, inaccordance with an embodiment of the present disclosure.

FIG. 3 illustrates a cross-sectional side view of an integrated circuitdie that, in one embodiment, is to serve as an active interposer for anintegrated circuit device assembly. Die 210 includes a substrate 2100that is, for example, a bulk semiconductor substrate (e.g., a siliconsubstrate) that is part of a larger wafer. Die 210 includes device side215 onto which transistor devices and interconnects are disposed. In anembodiment, microbumps 225 are connected to the interconnects anddevices. In an embodiment, die 210 includes through silicon vias (TSVs)218 extending at least partially through the substrate (e.g., a siliconsubstrate).

An inset of FIG. 3 illustrates a representative interconnect structureon device side 215 of die 210. The inset shows substrate 2100 of, forexample, a bulk silicon substrate that is a portion of a wafer. In anembodiment, transistor devices 2105 are disposed on substrate 2100.Interconnects are connected to the transistor devices. As an exemplaryembodiment, the inset shows ten levels of interconnects (e.g.,electrically conductive metal lines or traces) disposed in a dielectricmaterial on substrate 2100 of die 210. In one embodiment, theinterconnect levels can be separated into three groups. Theinterconnects designated in group 2112A represent interconnects formedat or below of a level of height of TSV 218. In this embodiment,interconnects in group 2112A represent the first six levels of metal onsubstrate 2100 and have a representative pitch on the order of, e.g., 90nanometers. Since the interconnects are below or at a level of the TSV218, such interconnects are routed around the TSVs 218 in die 210. Group2112B is represented by two interconnect levels, e.g., interconnectlevels 7 and 8 disposed on the substrate and formed above TSV 218. Inone embodiment, interconnects in group 2112B are larger thaninterconnects in group 2112A and have a representative pitch on theorder of, e.g., 360 nanometers. In one embodiment, interconnects ingroup 2112B may be used to, for example, route signals across substrate210 for die communication. Interconnects in group 2112C overlyinterconnects in group 2112B and represent levels 9 and 10 on substrate2100. Interconnects in group 2112C have a representative pitch on theorder of, e.g., 1 micron to 10 microns. Interconnects in group 2112B andgroup 2112C can be routed over the TSVs 218 in die 210. In oneembodiment, interconnects in group 2112A are insulated by a dielectricmaterial or materials having a dielectric constant less than silicondioxide (a low-k material), and interconnects in group 2112B and 2112Care insulated in a low-k material or a silicon dioxide dielectricmaterial. The inset also depicts microbump 225 electrically connected toa top level interconnect, e.g., an interconnect from group 2112C.

In an embodiment, TSVs 218 are formed using a middle TSV process flow.In one embodiment, a middle TSV process flow is implemented to form TSVsfollowing generally high temperature front end of the line (FEOL)processing. FIGS. 4-9 illustrate one possible embodiment of a middle TSVprocess flow for forming a TSV on die 210.

In particular, FIG. 4 illustrates a portion of integrated circuit die210 prior to the formation of TSVs. FIG. 4 shows a device layerincluding transistor devices 2105 and group 2112A of interconnects(e.g., six levels of interconnects) formed on the device layer. FIG. 4also shows a via opening 213 formed from a top surface of the structure(as viewed) through a portion of substrate 2100. Via 213 may be formedby mask and etching techniques.

FIG. 5 illustrates the structure of FIG. 4 following passivation of viaopening 213. In one embodiment, via opening 213 is passivated with adielectric material 216, such as silicon dioxide or a low-k material. Inone embodiment, the dielectric material 216 is formed conformal with thetop surface of the structure and with via opening 213.

FIG. 6 illustrates the structure of FIG. 5 following deposition of anelectrically conductive material 218 in the passivated via opening 213.In one embodiment, electrically conductive material 218 is or includescopper. In one embodiment, the surface and via opening of the structureare first seeded with seed material (e.g., a copper seed), followed by adeposition of electrically conductive material 218 by, for example, anelectroplating process. In one embodiment, prior to seeding the viaopening 213, the via opening may be lined with a diffusion barriermaterial such as a titanium material.

FIG. 7 illustrates the structure of FIG. 6 following confinement ofelectrically conductive material 218 to via opening 213. In oneembodiment, electrically conductive material 218 is removed from a topsurface of the structure by, for example, a chemical mechanical polish(CMP) to confine conductive material 218 to via opening 213. Theconfined conductive material may be referred to as a through silicon via(TSV), which may be at least partially surrounded by a dielectricmaterial 216.

FIG. 8 illustrates the structure of FIG. 7 following removal ofdielectric material 216 from a top surface of the structure. In oneembodiment, the removal may be performed by a CMP process, e.g., thesame or a different CMP process used to confine conductive material 218to via opening 213.

FIG. 9 illustrates the structure of FIG. 8 following formation ofadditional metal layers on the top surface of the structure, providing astructure such as described in association with FIG. 3.

FIG. 10 illustrates the structure of FIG. 3 (or FIG. 10) followingexemplary attachment of two integrated circuit dies to integratedcircuit die 210. FIG. 10 shows die 230A and die 230B each including adevice side and microbumps disposed on the device side. Microbumps 245Aof die 230A and microbumps 245B of die 230B are connected to microbumps225 of integrated circuit die 210 so that the die are connected in aface-to-face orientation. In one embodiment, the microbump pitch of theconnection is 50 microns or less (e.g., 30 microns to 50 microns). Asnoted above, die 230A and die 230B may be independently selected for aparticular function or functions (e.g., cores, graphics, FPGAs etc.) andmay or may not be silicon-based technologies.

FIG. 11 illustrates the structure of FIG. 10 following thinning ofsubstrate 2100 of die 210 to expose through silicon vias (TSVs) 218 on abackside of die 210. In one embodiment, substrate 2100 is thinned to athickness, for example, on the order of 80 microns, e.g., by a CMPprocess. Following thinning of the substrate 2100, solder bumps 219 maybe formed on the exposed TSVs 218 to form package bumps for connectionto a substrate package.

In one embodiment, the formation process described with respect to FIGS.1-11 is performed at a wafer level wherein integrated circuit die 210 isone die of a larger wafer. In an embodiment, following formation ofsolder bumps 219, integrated circuit die 210 is singulated (e.g.,separated) from other dies of the wafer.

In an embodiment, the integrated circuit dies described in theintegrated circuit assembly have a device side contact point ormicrobump pitch for face-to-face connection on the order of 50 micronsor less. Such an arrangement may allow for wider bus and moreconnections between dies 230A/230B and die 210. It is to be appreciatedthat with pitches of 50 microns or less, testing (probing) of suchmicrobumps becomes challenging. Currently, a probe card pitch fortesting and integrated circuit die is on the order of about 90 microns.Also, where the pitch of the microbumps on the individual die describedherein is on the order of 50 microns or less, the size (e.g., diameter)of the individual microbumps is small (e.g., on the order of 20 μm orless). A representative probe tip of a probe card has a diameter on theorder of 40 microns. Accordingly, the small tight-pitched microbumps maymake it difficult to contact individual microbump with a probe tipwithout contacting any adjacent microbumps.

FIG. 12 illustrates an embodiment of a microbump pattern that is, forexample, a pattern suitable for microbumps 225 of integrated circuit die210 or microbumps 245A of die 230A and microbumps 245B of die 230B. Inthis embodiment, it is possible that not all of the microbumps can betested. Instead, to ensure that the resulting integrated circuitassembly formed includes known good die, a representative number lessthan all the microbumps are tested. In an embodiment, those testedmicrobumps are predetermined and made larger than others and areasaround such predetermined microbumps are depopulated of othermicrobumps. The pattern of depopulated areas and larger tested bumps isrepeated on mating die. FIG. 12 shows a top view of a portion of die210. Integrated circuit die 210 includes microbumps 225 that includemicrobumps 225A that has, for example, a diameter on the order of 18microns and microbumps 225B in certain unpopulated microbump areas thathave a representative diameter on the order of 24 microns. As seen inFIG. 12, where microbumps 225B are present, the area around suchmicrobumps is unpopulated. Therefore, in an embodiment, a probe cardchip testing of microbumps 225B will not contact other microbumps. FIG.12 representatively shows an illustration of a diameter of probe cardchip 285 when it contacts microbump 225B. FIG. 12 shows microbumps 225have a 90 micron pitch corresponding to a pitch of a current probe cardmaking it possible to test such designated microbumps.

FIG. 13 illustrates another embodiment of a microbump pattern. In thisembodiment, certain microbumps are again designated as ones to beprobed. Rather than depopulating the microbumps, in this embodiment, themicrobumps in an area to be tested are electrically connected such as byan underlying interconnect. FIG. 13 shows microbumps 325 having, forexample, a representative pitch on the order of 30 microns. In oneembodiment, in certain areas for microbumps predetermined or designatedto be tested, five microbumps are electrically connected through aninterconnect in, for example, a tenth interconnect layer. Theinterconnection of such microbumps is indicated by dashed lines 380.Such clusters of about five microbumps are, in one embodiment, spacedabout 90 microns apart to require only a practical number of probe pinsthat have adequate landing margin on the underlying microbumps.

FIG. 14 illustrates computing device 400 in accordance with oneembodiment. Computing device 400 may include a number of components. Inone embodiment, these components are attached to one or moremotherboards. In an alternate embodiment, one or more of thesecomponents are fabricated onto a single assembly rather than amotherboard. The components in computing device 400 include, but are notlimited to, integrated circuit die 402 and at least one communicationchip 408. In some implementations communication chip 408 is fabricatedas part of integrated circuit die 402 as part of an integrated circuitassembly such as described above. The assembly may include CPU 404 aswell as on-die memory 406, often used as cache memory, that can beprovided by technologies such as embedded DRAM (eDRAM) or spin-transfertorque memory (STTM or STTM-RAM).

Computing device 400 may include other components that may or may not bephysically and electrically coupled to the motherboard or fabricatedwithin an integrated circuit assembly such as described above. Theseother components may include, but are not limited to, volatile memory410 (e.g., DRAM), non-volatile memory 412 (e.g., ROM or flash memory),graphics processing unit 414 (GPU), digital signal processor 416, cryptoprocessor 442 (e.g., a specialized processor that executes cryptographicalgorithms within hardware), chipset 420, antenna 422, display or atouchscreen display 424, touchscreen controller 426, battery 428 orother power source, a power amplifier (not shown), global positioningsystem (GPS) device 444, a compass, motion coprocessor or sensors 432(that may include an accelerometer, a gyroscope, and a compass), speaker434, camera 436, user input devices 438 (such as a keyboard, mouse,stylus, and touchpad), and mass storage device 440 (such as hard diskdrive, compact disk (CD), digital versatile disk (DVD), and so forth).

Communications chip 408 enables wireless communications for the transferof data to and from computing device 400. The term “wireless” and itsderivatives may be used to describe circuits, devices, systems, methods,techniques, communications channels, etc., that may communicate datathrough the use of modulated electromagnetic radiation through anon-solid medium. The term does not imply that the associated devices donot contain any wires, although in some embodiments they might not.Communication chip 408 may implement any of a number of wirelessstandards or protocols, including but not limited to Wi-Fi (IEEE 802.11family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution(LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT,Bluetooth, derivatives thereof, as well as any other wireless protocolsthat are designated as 3G, 4G, 5G, and beyond. Computing device 400 mayinclude a plurality of communication chips 408. For instance, a firstcommunication chip may be dedicated to shorter range wirelesscommunications such as Wi-Fi and Bluetooth and a second communicationchip may be dedicated to longer range wireless communications such asGPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.

In various embodiments, computing device 400 may be a laptop computer, anetbook computer, a notebook computer, an ultrabook computer, asmartphone, a tablet, a personal digital assistant (PDA), an ultramobile PC, a mobile phone, a desktop computer, a server, a printer, ascanner, a monitor, a set-top box, an entertainment control unit, adigital camera, a portable music player, or a digital video recorder. Infurther implementations, computing device 400 may be any otherelectronic device that processes data.

Thus, embodiments of the present disclosure include hyperchip structuresand methods of fabricating hyperchips.

The above description of illustrated implementations, including what isdescribed in the Abstract, is not intended to be exhaustive or to limitthe disclosure to the precise forms disclosed. While specificimplementations of, and examples for, the disclosure are describedherein for illustrative purposes, various equivalent modifications arepossible within the scope, as those skilled in the relevant art willrecognize. These modifications may be made in light of the abovedetailed description. The terms used in the following claims should notbe construed to limit the disclosure to the specific implementationsdisclosed in the specification and the claims. Rather, the scope of thedisclosure is to be determined entirely by the following claims, whichare to be construed in accordance with established doctrines of claiminterpretation.

Although specific embodiments have been described above, theseembodiments are not intended to limit the scope of the presentdisclosure, even where only a single embodiment is described withrespect to a particular feature. Examples of features provided in thedisclosure are intended to be illustrative rather than restrictiveunless stated otherwise. The above description is intended to cover suchalternatives, modifications, and equivalents as would be apparent to aperson skilled in the art having the benefit of the present disclosure.

The scope of the present disclosure includes any feature or combinationof features disclosed herein (either explicitly or implicitly), or anygeneralization thereof, whether or not it mitigates any or all of theproblems addressed herein. Accordingly, new claims may be formulatedduring prosecution of the present application (or an applicationclaiming priority thereto) to any such combination of features. Inparticular, with reference to the appended claims, features fromdependent claims may be combined with those of the independent claimsand features from respective independent claims may be combined in anyappropriate manner and not merely in the specific combinationsenumerated in the appended claims.

The following examples pertain to further embodiments. The variousfeatures of the different embodiments may be variously combined withsome features included and others excluded to suit a variety ofdifferent applications.

Example embodiment 1: An integrated circuit assembly includes a firstintegrated circuit chip having a device side opposite a backside. Thedevice side includes a plurality of transistor devices and a pluralityof device side contact points. The backside includes a plurality ofbackside contacts. A second integrated circuit chip includes a deviceside having a plurality of device contact points thereon. The secondintegrated circuit chip is on the first integrated circuit chip in adevice side to device side configuration. Ones of the plurality ofdevice contact points of the second integrated circuit chip are coupledto ones of the plurality of device contact points of the firstintegrated circuit chip. The second integrated circuit chip is smallerthan the first integrated circuit chip from a plan view perspective.

Example embodiment 2: The integrated circuit assembly of exampleembodiment 1, further including one or more additional integratedcircuit chips, each of the one or more additional integrated circuitchips having a device side with a plurality of device contact pointsthereon. Each of the one or more additional integrated circuit chips ison the first integrated circuit chip in a device side to device sideconfiguration, where ones of the plurality of device contact points ofeach of the one or more additional integrated circuit chips are coupledto ones of the plurality of device contact points of the firstintegrated circuit chip. Each of the one or more additional integratedcircuit chips is smaller than the first integrated circuit chip from aplan view perspective.

Example embodiment 3: The integrated circuit assembly of exampleembodiment 2, wherein at least one of the one or more additionalintegrated circuit chips has a different functionality than afunctionality of the second integrated circuit chip.

Example embodiment 4: The integrated circuit assembly of exampleembodiment 1, 2 or 3, wherein the first integrated circuit chip includesone or more through silicon vias (TSVs) extending between the deviceside and the backside, the one or more TSVs electrically coupled to thebackside contacts.

Example embodiment 5: The integrated circuit assembly of exampleembodiment 1, 2, 3 or 4, wherein the backside contacts include solderbumps.

Example embodiment 6: The integrated circuit assembly of exampleembodiment 4, wherein the one or more TSVs are at least partiallysurrounded by a dielectric material.

Example embodiment 7: The integrated circuit assembly of exampleembodiment 1, 2, 3, 4, 5 or 6, wherein a subset of the device sidecontact points of the first integrated circuit chip are located indepopulated regions and have a larger diameter than others of the deviceside contact points of the first integrated circuit chip.

Example embodiment 8: The integrated circuit assembly of exampleembodiment 1, 2, 3, 4, 5, 6 or 7, wherein the plurality of devicecontact points of the second integrated circuit chip have a same patternas the device side contact points of the first integrated circuit chip.

Example embodiment 9: A packaged system includes a package substratehaving die side contacts. An integrated circuit assembly is coupled tothe package substrate. The integrated circuit assembly includes a firstintegrated circuit chip including a device side opposite a backside, thedevice side having a plurality of transistor devices and a plurality ofdevice side contact points, and the backside having a plurality ofbackside contacts electrically coupled to the die side contacts of thepackage substrate. The integrated circuit also includes a secondintegrated circuit chip including a device side and a backside, thedevice side having a plurality of device contact points thereon, thesecond integrated circuit chip on the first integrated circuit chip in adevice side to device side configuration. Ones of the plurality ofdevice contact points of the second integrated circuit chip are coupledto ones of the plurality of device contact points of the firstintegrated circuit chip. The second integrated circuit chip is smallerthan the first integrated circuit chip from a plan view perspective. Thepackaged system further includes a heat sink coupled to the backside ofthe second integrated circuit chip.

Example embodiment 10: The packaged system of example embodiment 9,wherein the integrated circuit assembly further includes one or moreadditional integrated circuit chips. Each of the one or more additionalintegrated circuit chips having a device side with a plurality of devicecontact points thereon. Each of the one or more additional integratedcircuit chips on the first integrated circuit chip in a device side todevice side configuration. Ones of the plurality of device contactpoints of each of the one or more additional integrated circuit chipsare coupled to ones of the plurality of device contact points of thefirst integrated circuit chip. Each of the one or more additionalintegrated circuit chips is smaller than the first integrated circuitchip from a plan view perspective.

Example embodiment 11: The packaged system of example embodiment 10,wherein at least one of the one or more additional integrated circuitchips has a different functionality than a functionality of the secondintegrated circuit chip.

Example embodiment 12: The packaged system of example embodiment 9, 10or 11, wherein the first integrated circuit chip of the integratedcircuit assembly has one or more through silicon vias (TSVs) extendingbetween the device side and the backside, the one or more TSVselectrically coupled to the backside contacts.

Example embodiment 13: The packaged system of example embodiment 9, 10,11 or 12, wherein the backside contacts include solder bumps.

Example embodiment 14: The packaged system of example embodiment 12,wherein the one or more TSVs are at least partially surrounded by adielectric material.

Example embodiment 15: The packaged system of example embodiment 9, 10,11, 12, 13 or 14, wherein a subset of the device side contact points ofthe first integrated circuit chip of the integrated circuit assembly arelocated in depopulated regions and have a larger diameter than others ofthe device side contact points of the first integrated circuit chip.

Example embodiment 16: The packaged system of example embodiment 9, 10,11, 12, 13, 14 or 15, wherein the plurality of device contact points ofthe second integrated circuit chip of the integrated circuit assemblyhave a same pattern as the device side contact points of the firstintegrated circuit chip.

Example embodiment 17: An integrated circuit assembly includes anintegrated circuit chip having a device side opposite a backside. Thedevice side includes a plurality of transistor devices and a pluralityof device side contact points. The backside includes a plurality ofbackside contacts. The integrated circuit assembly also includes aplurality of additional integrated circuit chips. Each of the pluralityof additional integrated circuit chips has a device side including aplurality of device contact points thereon. Each of the plurality ofadditional integrated circuit chips is on the integrated circuit chip ina device side to device side configuration. Ones of the plurality ofdevice contact points of each of the plurality of additional integratedcircuit chips are coupled to ones of the plurality of device contactpoints of the integrated circuit chip. Each of the plurality ofadditional integrated circuit chips is smaller than the integratedcircuit chip from a plan view perspective.

Example embodiment 18: The integrated circuit assembly of exampleembodiment 17, wherein the integrated circuit chip includes one or morethrough silicon vias (TSVs) extending between the device side and thebackside, the one or more TSVs electrically coupled to the backsidecontacts.

Example embodiment 19: The integrated circuit assembly of exampleembodiment 17 or 18, wherein the backside contacts include solder bumps.

Example embodiment 20: The integrated circuit assembly of exampleembodiment 18, wherein the one or more TSVs are at least partiallysurrounded by a dielectric material.

Example embodiment 21: The integrated circuit assembly of exampleembodiment 17, 18, 19 or 20, wherein a subset of the device side contactpoints of the integrated circuit chip are located in depopulated regionsand have a larger diameter than others of the device side contact pointsof the integrated circuit chip.

Example embodiment 22: The integrated circuit assembly of exampleembodiment 21, wherein the plurality of device contact points of each ofthe plurality of additional integrated circuit chips have a same patternas the device side contact points of the integrated circuit chip.

What is claimed is:
 1. An integrated circuit assembly, comprising: afirst integrated circuit chip comprising a device side opposite abackside, the device side comprising a plurality of transistor devicesand a plurality of device side contact points, and the backsidecomprising a plurality of backside contacts; and a second integratedcircuit chip comprising a device side comprising a plurality of devicecontact points thereon, the second integrated circuit chip on the firstintegrated circuit chip in a device side to device side configuration,wherein ones of the plurality of device contact points of the secondintegrated circuit chip are coupled to ones of the plurality of devicecontact points of the first integrated circuit chip, and wherein thesecond integrated circuit chip is smaller than the first integratedcircuit chip from a plan view perspective.
 2. The integrated circuitassembly of claim 1, further comprising: one or more additionalintegrated circuit chips, each of the one or more additional integratedcircuit chips comprising a device side comprising a plurality of devicecontact points thereon, and each of the one or more additionalintegrated circuit chips on the first integrated circuit chip in adevice side to device side configuration, wherein ones of the pluralityof device contact points of each of the one or more additionalintegrated circuit chips are coupled to ones of the plurality of devicecontact points of the first integrated circuit chip, and wherein each ofthe one or more additional integrated circuit chips is smaller than thefirst integrated circuit chip from a plan view perspective.
 3. Theintegrated circuit assembly of claim 2, wherein at least one of the oneor more additional integrated circuit chips comprises a differentfunctionality than a functionality of the second integrated circuitchip.
 4. The integrated circuit assembly of claim 1, wherein the firstintegrated circuit chip comprises one or more through silicon vias(TSVs) extending between the device side and the backside, the one ormore TSVs electrically coupled to the backside contacts.
 5. Theintegrated circuit assembly of claim 4, wherein the backside contactscomprise solder bumps.
 6. The integrated circuit assembly of claim 4,wherein the one or more TSVs are at least partially surrounded by adielectric material.
 7. The integrated circuit assembly of claim 1,wherein a subset of the device side contact points of the firstintegrated circuit chip are located in depopulated regions and have alarger diameter than others of the device side contact points of thefirst integrated circuit chip.
 8. The integrated circuit assembly ofclaim 7, wherein the plurality of device contact points of the secondintegrated circuit chip have a same pattern as the device side contactpoints of the first integrated circuit chip.
 9. A packaged system,comprising: a package substrate having die side contacts; an integratedcircuit assembly coupled to the package substrate, the integratedcircuit assembly comprising: a first integrated circuit chip comprisinga device side opposite a backside, the device side comprising aplurality of transistor devices and a plurality of device side contactpoints, and the backside comprising a plurality of backside contactselectrically coupled to the die side contacts of the package substrate;and a second integrated circuit chip comprising a device side and abackside, the device side comprising a plurality of device contactpoints thereon, the second integrated circuit chip on the firstintegrated circuit chip in a device side to device side configuration,wherein ones of the plurality of device contact points of the secondintegrated circuit chip are coupled to ones of the plurality of devicecontact points of the first integrated circuit chip, and wherein thesecond integrated circuit chip is smaller than the first integratedcircuit chip from a plan view perspective; and a heat sink coupled tothe backside of the second integrated circuit chip.
 10. The packagedsystem of claim 9, wherein the integrated circuit assembly furthercomprises one or more additional integrated circuit chips, each of theone or more additional integrated circuit chips comprising a device sidecomprising a plurality of device contact points thereon, and each of theone or more additional integrated circuit chips on the first integratedcircuit chip in a device side to device side configuration, wherein onesof the plurality of device contact points of each of the one or moreadditional integrated circuit chips are coupled to ones of the pluralityof device contact points of the first integrated circuit chip, andwherein each of the one or more additional integrated circuit chips issmaller than the first integrated circuit chip from a plan viewperspective.
 11. The packaged system of claim 10, wherein at least oneof the one or more additional integrated circuit chips comprises adifferent functionality than a functionality of the second integratedcircuit chip.
 12. The packaged system of claim 9, wherein the firstintegrated circuit chip of the integrated circuit assembly comprises oneor more through silicon vias (TSVs) extending between the device sideand the backside, the one or more TSVs electrically coupled to thebackside contacts.
 13. The packaged system of claim 12, wherein thebackside contacts comprise solder bumps.
 14. The packaged system ofclaim 12, wherein the one or more TSVs are at least partially surroundedby a dielectric material.
 15. The packaged system of claim 9, wherein asubset of the device side contact points of the first integrated circuitchip of the integrated circuit assembly are located in depopulatedregions and have a larger diameter than others of the device sidecontact points of the first integrated circuit chip.
 16. The packagedsystem of claim 15, wherein the plurality of device contact points ofthe second integrated circuit chip of the integrated circuit assemblyhave a same pattern as the device side contact points of the firstintegrated circuit chip.
 17. An integrated circuit assembly, comprising:an integrated circuit chip comprising a device side opposite a backside,the device side comprising a plurality of transistor devices and aplurality of device side contact points, and the backside comprising aplurality of backside contacts; and a plurality of additional integratedcircuit chips, each of the plurality of additional integrated circuitchips comprising a device side comprising a plurality of device contactpoints thereon, each of the plurality of additional integrated circuitchips on the integrated circuit chip in a device side to device sideconfiguration, wherein ones of the plurality of device contact points ofeach of the plurality of additional integrated circuit chips are coupledto ones of the plurality of device contact points of the integratedcircuit chip, and wherein each of the plurality of additional integratedcircuit chips is smaller than the integrated circuit chip from a planview perspective.
 18. The integrated circuit assembly of claim 17,wherein the integrated circuit chip comprises one or more throughsilicon vias (TSVs) extending between the device side and the backside,the one or more TSVs electrically coupled to the backside contacts. 19.The integrated circuit assembly of claim 18, wherein the backsidecontacts comprise solder bumps.
 20. The integrated circuit assembly ofclaim 18, wherein the one or more TSVs are at least partially surroundedby a dielectric material.
 21. The integrated circuit assembly of claim17, wherein a subset of the device side contact points of the integratedcircuit chip are located in depopulated regions and have a largerdiameter than others of the device side contact points of the integratedcircuit chip.
 22. The integrated circuit assembly of claim 21, whereinthe plurality of device contact points of each of the plurality ofadditional integrated circuit chips have a same pattern as the deviceside contact points of the integrated circuit chip.